AIR CONDITIONING UNIT > DISASSEMBLY

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1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (except Cold Area Specification Vehicles)


I104889E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air duct.
    Text in Illustration 
    *1
    		Protective tape



2. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (except Cold Area Specification Vehicles)

HINT:
Use the same procedure as for the No. 2 side.



3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for Cold Area Specification Vehicles)


I104835E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air duct.
    Text in Illustration 
    *1
    		Protective tape



4. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for Cold Area Specification Vehicles)

HINT:
Use the same procedure as for the No. 2 side.



5. REMOVE BLOWER W/FAN MOTOR SUB-ASSEMBLY


I104834

  1. Remove the 3 screws.



6. REMOVE QUICK HEATER ASSEMBLY (for Cold Area Specification Vehicles)


I104913

  1. Remove the 2 screws and quick heater.



7. REMOVE NO. 1 COOLER COVER


I104890

  1. Disengage the 2 claws and remove the cooler cover.



8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


I104891

  1. Remove the heater radiator unit.



9. REMOVE COOLER EXPANSION VALVE


I104893

  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

  1. Remove the 2 O-rings from the cooler evaporator.



10. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY


I104894

  1. Remove the clip and air conditioning amplifier.



11. REMOVE NO. 1 INSTRUMENT PANEL MOUNTING BRACKET


I104895

  1. Remove the screw and instrument panel mounting bracket.



12. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


I104896

  1. Disconnect the connector.

  1. Remove the 2 screws and air mix damper servo.



13. REMOVE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


I104897

  1. Disconnect the connector.

  1. Remove the 2 screws and damper servo.



14. REMOVE HEATER ACCESSORY ASSEMBLY


I104898

  1. Remove the screw.

  1. Disengage the 3 claws and remove the heater accessory.



15. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


I104899

  1. Remove the 2 screws.

  1. Disengage the claw and remove the mode damper servo.



16. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for Automatic Air Conditioning System)


I104900

  1. Disengage the 4 clamps and remove the air conditioning harness.



17. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


I104933E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and the 2 guides and remove the air mix damper control cable.
    Text in Illustration 
    *1
    		Protective tape



18. REMOVE AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


I104915E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.
    Text in Illustration 
    *1
    		Protective tape



19. REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


I104937E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.
    Text in Illustration 
    *1
    		Protective tape



20. REMOVE BLOWER RESISTOR (for Manual Air Conditioning System)


I104923

  1. Remove the 2 screws and the blower resistor.



21. REMOVE AIR FILTER CASE


I104901

  1. Disengage the claw and air filter case.



22. REMOVE CLEAN AIR FILTER


I104903

  1. Remove the clean air filter.



23. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


I104905

  1. Disengage the 3 clamps, and remove the cooler evaporator.



    I104907E01

  1. Using a knife, cut off the protector, as shown in the illustration.
    Text in Illustration 
    *1
    		Cut



    I104906

  1. Disengage the 10 claws and remove the heater case (lower case).



    I104908

  1. Disengage the 2 claws and remove the heater case (pipe cover).



    I104909

  1. Remove the cooler evaporator with cooler thermistor.

  1. Remove the 2 O-rings from the cooler evaporator.



24. REMOVE NO. 1 COOLER THERMISTOR


I104989

  1. Remove the front evaporator temperature sensor from the cooler evaporator.